Building our dream home in the NC mountains

It's almost mid August 2011 and the love of my life and I are getting ready to begin a year long adventure building our dream cabin in the mountains of North Carolina. We're actually in Oregon, as we speak (8/11/11) wrapping up a glorious 10 day vacation with my wife's sister and brother-in-law at their cabin in the mountains.

Why the title "The Maple Tree Adventure"? Our property is on Maple Tree Lane at an elevation of 4200'...sounds like an adventure to us.

We've talked about this for a long time and now that it's a reality, we are excited to start the process. The process should take about 10 months. The build should be completed by next fall 2012.

Our goal is to offer up a blog entry daily. Some posts might include a photo, others may not. The adventure takes my wife and me in different directions for awhile. She teaches school and will finish out her career in June 2012 in Raleigh. I, on the other hand, will head to the mountains to get the cabin rolling in the next week or so (8/16/11).

Keep us in your prayers, leave your comments and plan to visit us next spring 2013.

Kent & Darlene
210 Maple Tree Lane
West Jefferson, NC 28694

(828) 406-4823

Friday, December 30, 2011

Christmas past

We're back from having Christmas with our family down in Miami. Marlene, my sister-in-law hosted all of us for a 'Miami Christmas'. We were treated to great food, tours by land and by sea of Miami, and excellent weather.

Activity at the cabin continues with completing the staggered shake siding and poplar siding. Tim and James worked all they could last week but the weather (rain) and Christmas put a small dent in the work flow. As of today, we're back on schedule.

The photo to the right is of the view side almost finished. The last bit of poplar siding will go on tomorrow as well as the soffit and fascia. The part that says 'Lowe's' if where the porch roof will attach.

There will be some dramatic changes to the cabin's exterior appearance in the next couple of weeks barring any weather delays.

While in Raleigh on the way to Miami we picked up some cedar trees from Chapel Hill, one of which will go in the cabin as a support post and railing post. We also bought some rusted barn roofing tin that's going to be used as our kitchen ceiling and some tobacco tier poles from Nash County. All of this will make more sense once we start to finish the interior and you see the photos.

Darlene is heading back to Raleigh on Monday. The weather on Monday here will be 27 degrees high and 13 degrees low. Tuesday is expected to be even colder. Needless to say, we'll be doing a few things inside the first of the week.

More coming,

z

Friday, December 16, 2011

Bad photo...ho, ho, ho!

Please excuse the quality of this photo but it was raining when I took it, I've had a long day and KD (our wonder dog) is hungry and we had to head home.

Might not look like much to you but to us it's our chimney peeking out from the roof. Let me digress: this chimney will puff smoke over a good number of years before they carry me out to another 'home'. It will see us through mild winters and bitter winters, Christmas' a plenty and Thanksgivings too... It's a big deal to us and might be to you when you visit during the cooler season and you'll enjoy the warmth of a wood fire. Note to self: 90 years old and carrying wood from the wood pile to the hearth...what was I thinking???

On another note, the upside down Lowe's house wrap, from where it starts at the bottom to the horizontal line a few feet above the window, there will be staggered shingle siding (delivered to the job site today). Above that horizontal line, we'll install poplar siding. Real poplar siding. The kind stripped from a poplar tree, flattened and dried and sold to folks like us for exorbitant prices. Yes, that poplar siding. It's actually got a long life (beyond when they carry me out and the boys have to deal with their parent's decision to put natural bark on the cabin).

Trust me...you'll like it for the next 30 years at least.

I'm heading home to see my bride and eventually my whole family. We're celebrating Christmas in Miami this year. My sister (in-law but really the sister I never had) is hosting this year's festivities. I can't wait. I'm excited about Christmas...but don't tell anyone!

More coming,
Ebenezer

Thursday, December 15, 2011

Today marks 60 days since first block was laid

Today is a momentous day...60 days ago Tim and James set the first concrete block into position. Today, December 14, 2011 I used a key to lock the door to our cabin for the very first time ever!!!

60 days!!! That's a record for these parts.

Don't get me wrong, we've got a lot to do to finish but we're dried in and secure. Actually they tell me that locks are just to keep honest people out. The stinkers are going to get in no matter what!



Here's the scene from our porch this morning. This is for those of you who wonder what we were thinking moving to the mountains. Actually, I plan, when I'm in my 90's, to be in an easy chair in the living room and seeing this sunrise every morning...what a way to go!!!




The guys are very concerned that everything is exactly as we want it so they asked me to make sure I liked the pitch of the wrap around porch and the height. After they set up this pitch and height I went inside and looked out the window to make sure all looked good. Let me tell you, Darlene will be very pleased with the pitch and height. She's been a bit concerned that when 'I' stand at the kitchen sink washing dishes that I'll be able to look out and not have anything obstruct my view from the 'view'. Mission accomplished!!!

The last bit of news is that our stove has been moved into position. The stove that you see is just the bare stove without the face or the doors (they are black). There's a long story about the stove that you see to the left. I'll be happy to tell you the 'story' when you visit! It's unreal to say the least!!!

More coming,

z

Wednesday, December 14, 2011

Almost ready for a glass of wine

Took at trip this morning to almost Tennessee to pick up the locust posts from Rodney. Rodney is my locust post guru. 4 months ago I contracted with him to find me 10 locust trees that were 10' long with about a 10" diameter base. He came through and had them within 2 weeks of the order. He has stored them since today. These posts will be used, with bark, to hold up the wrap around walkway and the main porch.

Basically everywhere you see a post in the photo to the left, there will be one of these locust posts directly on top of the lower post. There are 10 of them starting at the one you see to the extreme right all the way around to the extreme left and beyond.

I gotta tell you, but promise you won't tell Darlene, these posts weigh a ton each and helping Rodney did a number on my already fragile lower back. I guess no more children!

View into dining room

To the right are more shots of the windows and doors.  Tim and James finished installing them today. The door next to the garage door will be installed tomorrow because I had to pick it up from Lowes today.

The other door that's not installed and won't be until I make it is our entrance door. It's extra wide and will be built as an ascent piece. That will happen after we finish all of the 'have to do stuff'. In the meantime, a piece of plywood will be screwed to the jamb to ward off weather and whoever...


View from dining room into living room
View of dining room & living room exterior










This last photo, on the right, is another piece of locust that Rodney found for us to use as a light post and a house number post. Obviously I added the cross member, hanging light and numbers (not yet installed). The numbers are made from 1/4" steel that a friend laser cut for us. The numbers are rusting as we blog. We wanted rusted numbers and it takes a bit of time...but we're getting close.

I mentioned in the title "Almost ready for a glass of wine". It is wine time in my part of the world. Darlene and I wind down with a glass of wine every day before we start supper. Being apart hasn't been fun...so I now have my glass in hand..."cheers baby doll!"

More coming,
z









Starting to look for a lock

Sorry for the delay in posting yesterday. I'm been running with lots to do.

Monday, the garage door was installed. On recommendation from the supplier, they suggested we use an insulated metal door without windows. We thought about a wooden door but the recommendation was for more insulation value and durability over the long haul. Wood is NOT maintenance free and will be an ongoing chore...hence the metal door.

Roofers getting ready to start
Almost shingled to the top
Yesterday, about 10am, two trucks with a slew of roofers pulled up ready to tackle our roof with shingles. They got all the staging in place, air nailers at the ready when their gas powered compressor would not fire. No problem...they had to use hand nails the install the shingles.

Takes longer but gets the job done.


Got a shot, through the skylight opening from inside, of one of the roofers waiting for shingles.

I give these guys a lot of respect. There's no way you're going to get 'z' on any roof with the pitch greater than level. These guys move around like it's nothing. I'd be on my back on the ground looking up and wondering what happened!

Another big event started yesterday and will continue today...setting the windows and exterior doors.

Our doors have lived for a few weeks in the workshop and now they are being installed. James is making sure all is level before Tim (on outside) nails the window fins in final position. Tim uses lots of caulk with silicone to seal the window fins to the exterior wall facing.

You can see the fins (white band around window). The opening is caulked first, window installed, fins set, nailed and then a final bead of caulk to seal the deal. The concrete block is the basement and will get rock installed in the spring.

This is another shot of the windows on the opposite side of the cabin. The window to the left is in the living room. The smaller on on the right is in the guest bedroom above the bed location.


Today, Wednesday, I'm heading to Boone to pick up the locust posts for the porch. The guys will be setting the two sliding doors, the rest of the windows and the exterior door from the kitchen to the porch walkway. I suspect I'll be back in time for some of the heavy lifting.

More coming,
z

Sunday, December 11, 2011

More play than work... for me!

Darlene came for a visit and of course I spent more time playing than working and that's the reason I haven't posted in a few days. That's my story and I'm sticking to it!!! We took a quick trip to Mountain City, TN to pick up an electric cement mixer. We have plenty of stone work to do over the next year or so and I'll be darned if I'm going to hand mix mortar when I can flip a switch and save my back.

The deck is proceeding nicely. Tim and James are installing the decking and doing a great job. Tim likes to route the edges and he likes to hand nail the decking for a stronger hold. It really looks good.

We're returning about 15 pieces that aren't up to 'quality standards'. The lumber yard will exchange them, no problem.

Some of the returned boards are to the left of Darlene. She's standing on the porch deck making sure we all do a good job.

We try and sneak stuff by her but 6 times out of 10 she catches us ;^)







Cole and Lloyd were back to back-fill, install gutter drains and in general move a lot of dirt around. They'll be back one more time to smooth out everything and spread out a last layer of gravel on the driveway once the construction traffic dies down.

Tomorrow is another big day. The roofers are scheduled to install the asphalt shingles. We are much drier than a couple of weeks ago but the shingles will seal the deal for the roof. Skylights go in tomorrow too.

Tim tells me he's going to start installing the windows this week. Once the windows and exterior doors are installed then we'll be able to lock up. So far we've had no security issues but I'd rather be safe than sorry. Speaking of safe, we got builder's risk insurance last week. We're covered for fire, wind, etc., etc. so now in the event of a major problem, at least we recoup our investment.

The garage door is scheduled for installation tomorrow as well. That will get us a step closer to looking like a finished cabin.

I'm going to pick up the locust posts early this week for the wrap around porch. We've had to re-think the entrance because of the finished grade. I suspect we'll have some stone steps leading from the parking pad to the main entrance after the dust settles. Might be a year or so but it will be done. In the meantime, if you visit, we might have to walk up through the garage and up the stairs to the main level...but a glass of wine awaits your arrival!


More coming,
z

Wednesday, December 7, 2011

Steady pace inspite of the weather

We've had some steady rain and tonight a blast of snow and dropping temps. I don't have any photos because of the rain.

Most of the deck material has been delivered and Tim and James will (if they can get up the mountain tomorrow) continue to build the deck and porch.

They have almost finished all of the interior walls. I'd say there is about an hour's worth left before they're done inside. Once they get the decking on then the windows will go in and we'll have the cabin secure before Christmas.

I'll have some photos in the next day or two for sure...cold but dry, I hope.

More coming
z

Tuesday, December 6, 2011

Deck, porch and weather

I know what you're thinking..."sure is foggy a lot". It's only foggy when we are on the leading edge of some weather change. Remember, in the mountains, if you don't like the weather just wait a minute!

Tim and James started on framing the wrap around deck and porch. What you have on the photo to the right is, at the bottom, the garage door and above it a deck. The deck will also turn toward the orange insulation on the side of the garage and head toward the front door. There will be a small porch there to shelter the front door from weather. At the far right, where you see the white truck, the deck will turn again and head toward the viewing porch.

This photo shows the start of the viewing porch. Our viewing porch simply 'faces' the view and will see a lot of use. It will be covered as will the deck all around. Our plan is to use metal roofing on the porches' roofs and the deck walkway. We'll use asphalt shingles on the main house. The photo above showed the dormer and it will get metal roofing as well.

We're expecting light rain most of today and turning to snow Wednesday with clearing Thursday and Friday. If things get too wet outside then we have some interior framing yet to do.

All in all these little weather blips are not that much of an issue. The issue will come in when it snows, starts to melt, re-freezes and makes the 2 mile private road to our cabin slick as a tick's butt. The locals say I'm starting to talk like them...that's a real compliment!

More coming,
z                                            

Friday, December 2, 2011

Busy, busy day

We're on a roll. Today was a busy one. Lots going on.

Tim and James were busy installing collar ties to the roof rafters. Collar ties help strengthen the roof system by preventing the weight of the roof from spreading out to the exterior walls. The ties connect the opposing rafters and lock them in place.

Wood padding around the basement windows and doors was also installed. This creates a nailing surface when installing the windows and doors. Without padding, you have concrete blocks that are hard to fasten windows to.

I ordered some 4" x 12" x varied lengths of pine from a local sawmill. These pieces will be cut to form the stringers and steps for the stair system going from the main level to the loft level. Once they are cut to size, but before installation, I'll use an axe to rough up the edges. This will give the appearance that they were 'hand hewn'. Should be a dramatic look when finished.



We are going to use milled pine for the walls, floors and ceilings. Sounds like a lot of pine so we are considering using some old weathered/painted wood as wainscoting. The pine on the walls would be installed horizontally above the wainscoting while the weathered wood is installed from the floor up vertically 42" or so with a top cap. The pieces to the right are cuts from the wood available. Scrub them lightly with a wire brush and then a sealer coat of satin polyurethane and it should be neat.

Late in the day, we got our first load of pressure treated lumber to start the deck and porch. We try to get material delivered earlier in the day but the lumber company was slammed today. The deck and porch will start to take shape on Monday.





The last photo is of a small pot belly stove that a good friend gave me while I was in Raleigh at Thanksgiving. I enjoy seeing Junior when I'm back in Raleigh. He and I speak the same woodworking language and enjoy sharing ideas. I told him about a stove I bought for my workshop when he offered up this beauty. I couldn't stand it, so today I brought it outside (it isn't installed yet) and threw in some wood and stoked this baby up. I can't wait to install it once the windows (see them through the open door in the background) are installed in a week or so.

Thanks Junior...you made my day!!!


One final note: I was reminded today that the first blocks for the foundation were laid on October 14th. We've made tremendous progress in a short 50 days.This blog has had 1068 hits since we started. Heck, I barely know 10 people!

More coming,
z

Thursday, December 1, 2011

Something to look out of while staying dry

Bright and early the windows arrived as planned. Matt, our window guy, delivered them in perfect order. The best place to store them is the workshop to keep them safe until we install them next week.

Our windows are a forest green on the outside and natural wood on the inside. The inside will be clear coated to keep the natural beauty of the wood in tact.


Tim and James completed installing the roof panels today. That gives us significant protection from rain or snow...not that that would ever be a problem. The panels are called 'Zip Panels' meaning they come with a waterproof membrane attached. No need to use tar paper. While the guys were finishing the roof I contacted a recommended roofer who can install the shingles next week. They'll install them on Wednesday. Lowes will deliver the shingles on Monday.
As you can see, the cabin is starting to really take shape. I suspect we'll be dried in completely before Christmas.

Sounds like a great Christmas gift!

More coming,
z